PCBA Testing Fixtures
Built for Precision

Ensure reliability, accuracy, and production-ready performance with our custom-designed test systems tailored to your exact specifications.

Get a reliable testing solution — built for your product.

Our Services

Comprehensive PCBA Testing
& Validation Services

From prototype validation to high-volume production testing, we deliver custom solutions tailored to your exact specifications.

Schematics Design

Modern CAD tools and best practices for electrically robust, industry-compliant schematic diagrams.

  • Lifecycle-aware component selection
  • Power supply & protection circuitry
  • Comprehensive BOM management

PCB Design

From single-layer to complex multilayer designs for consumer, industrial, IoT, and medical devices.

  • High-speed digital design
  • RF circuit layouts
  • EMC/EMI-aware design

Embedded Software

Efficient, stable, and well-documented firmware tailored to your hardware and performance needs.

  • ARM, STM32, Nordic, ESP32, MCUs
  • IoT & wireless stacks
  • Secure bootloaders & OTA

System Architecture

Complete system design from requirements analysis to component selection and optimization.

  • Requirements analysis
  • Interface planning
  • Design-for-manufacturing

Wireless Solutions

BLE, Wi-Fi, LoRa, Zigbee, and proprietary RF solutions for connected devices.

  • Communication protocols
  • Antenna design integration
  • Power-efficient wireless

Power Electronics

Power management, battery optimization, and efficient power supply designs.

  • Power management ICs
  • Battery optimization
  • Thermal management

Prototyping

Rapid prototype development and validation to verify your design before production.

  • Quick turnaround
  • Design validation
  • Production-ready packages

Compliance

EMC/EMI and safety considerations to meet industry standards and regulations.

  • CE/FCC compliance
  • Safety standards
  • Certification support

Languages

C

C++

Python

Core Architectures

Cortex-M0/3/4/7

Xtensa

Raspberry Pi

C

Standard Interfaces

SPI

I2C

UART

Ethernet

1-Wire

Industrial Interfaces

RS232

RS485

CAN

Wireless Technologies

Proprietary RF

Bluetooth

BLE

Wi-Fi

LTE

C

Comprehensive PCBA Testing & Validation Services

Our engineering team covers the full cycle of PCBA validation.

Modern electronics require robust testing procedures to guarantee functionality, safety, and long-term reliability. Pikotera provides custom test systems tailored to your project’s exact specifications — from low-volume prototypes to high-volume production.

PCBA Testing Jigs (Test Fixtures) Development

We design and fabricate custom test jigs to support repeatable, fast, and accurate PCBA verification.

Every fixture is built for:

  • High durability
  • Precise mechanical alignment
  • Quick test cycle times
  • Full compatibility with your test scripts or production process

Our jigs include:

  • Bed-of-nails fixtures
  • Functional test jigs
  • RF, USB, power-path test jigs
  • Custom connector adapters
  • Pneumatic or mechanical actuators

Device Operation Analysis

Before designing a test system, we perform a complete device operation analysis to understand:

  • Functional blocks
  • Communication interfaces
  • Power states
  • Sensor/actuator interactions
  • Expected vs. actual behavior
  • Environmental constraints

This enables us to:

  • Define critical test points
  • Map necessary measurement tools
  • Identify failure risks early
  • Reduce development time

Our analysis ensures your test jig matches real-world device operation, not just theoretical schematics.

Testing Plan Preparation

A well-structured testing plan is essential for production quality. We create a test specification that covers:

  • Required test points and access
  • Functional test sequences
  • Safety and fault-condition tests
  • Firmware validations
  • Pass/fail criteria
  • Reporting structure (log files, dashboards, traceability)

Deliverables include:

  • Detailed test documentation
  • Step-by-step procedures for operators
  • Requirements for hardware, software, and measurement equipment

This prepares your assembly line for smooth, repeatable, and standardized testing.

PCBA Jig Development & Testing

Once the concept and test plan are approved, Pikotera performs full PCBA jig design, fabrication, assembly, and validation.

Our process includes:

  1. Electrical test circuit design
  2. Mechanical fixture design (3D CAD)
  3. Probe bed design / alignment
  4. Fixture wiring and integration
  5. Microcontroller-based test electronics
  6. Embedded test firmware
  7. Final verification and debugging

You receive a fully working test fixture, ready for integration into your production line.

Why Choose Pikotera?

  • 🧠 Experienced electronics engineers
  • 🔩 In-house mechanical & electronics design
  • 🔌 Deep experience with USB, RF, power, sensors, actuators
  • 🧪 End-to-end test development
  • ⚡ Rapid prototype fixture manufacturing
  • 🛡 Reliable long-term production support

We combine mechanical, electrical, and software engineering to deliver robust, production-ready test systems.