PCBA testing JIGs
Ensure reliability, accuracy, and production-ready performance.
Comprehensive PCBA Testing & Validation Services
Our engineering team covers the full cycle of PCBA validation.
Modern electronics require robust testing procedures to guarantee functionality, safety, and long-term reliability. Pikotera provides custom test systems tailored to your project’s exact specifications — from low-volume prototypes to high-volume production.
PCBA Testing Jigs (Test Fixtures) Development
We design and fabricate custom test jigs to support repeatable, fast, and accurate PCBA verification.
Every fixture is built for:
- High durability
- Precise mechanical alignment
- Quick test cycle times
- Full compatibility with your test scripts or production process
Our jigs include:
- Bed-of-nails fixtures
- Functional test jigs
- RF, USB, power-path test jigs
- Custom connector adapters
- Pneumatic or mechanical actuators
Device Operation Analysis
Before designing a test system, we perform a complete device operation analysis to understand:
- Functional blocks
- Communication interfaces
- Power states
- Sensor/actuator interactions
- Expected vs. actual behavior
- Environmental constraints
This enables us to:
- Define critical test points
- Map necessary measurement tools
- Identify failure risks early
- Reduce development time
Our analysis ensures your test jig matches real-world device operation, not just theoretical schematics.
Testing Plan Preparation
A well-structured testing plan is essential for production quality. We create a test specification that covers:
- Required test points and access
- Functional test sequences
- Safety and fault-condition tests
- Firmware validations
- Pass/fail criteria
- Reporting structure (log files, dashboards, traceability)
Deliverables include:
- Detailed test documentation
- Step-by-step procedures for operators
- Requirements for hardware, software, and measurement equipment
This prepares your assembly line for smooth, repeatable, and standardized testing.
PCBA Jig Development & Testing
Once the concept and test plan are approved, Pikotera performs full PCBA jig design, fabrication, assembly, and validation.
Our process includes:
- Electrical test circuit design
- Mechanical fixture design (3D CAD)
- Probe bed design / alignment
- Fixture wiring and integration
- Microcontroller-based test electronics
- Embedded test firmware
- Final verification and debugging
You receive a fully working test fixture, ready for integration into your production line.
Why Choose Pikotera?
- 🧠 Experienced electronics engineers
- 🔩 In-house mechanical & electronics design
- 🔌 Deep experience with USB, RF, power, sensors, actuators
- 🧪 End-to-end test development
- ⚡ Rapid prototype fixture manufacturing
- 🛡 Reliable long-term production support
We combine mechanical, electrical, and software engineering to deliver robust, production-ready test systems.
